Soudal Cutting Oil

Application Method:

Before application, ensure that you shake the Soudal Cutting Oil can adequately to mix the solution thoroughly.

Once ready, spray the cutting oil generously onto the tools and the material before initiating the cutting or drilling process. It is of utmost importance to ensure that both the tools and material remain moist with the oil throughout the process to avoid any overheating of the metal.

Therefore, apply the oil abundantly to ensure maximum effectiveness in cooling the metal and prolonging the lifespan of the tools.

Q) What is Soudal Cutting Oil and how does it work?

A) Soudal Cutting Oil is a specialized lubricant formulated for use in metalworking processes such as cutting, drilling, milling, and tapping, among others. It functions by reducing friction between the cutting tool and the metal, which in turn minimizes heat generation, prevents tool wear, and avoids overheating of the metal parts being worked on. This oil's unique formulation, based on mineral oil, ensures it has excellent cooling characteristics, thereby protecting metal surfaces and tools from thermal damage and deformation. Its non-corrosive nature and anti-misting properties further enhance its effectiveness and user safety during operations.

Q) Can Soudal Cutting Oil be used with all types of metals?

A) Yes, Soudal Cutting Oil is versatile and can be used with a wide range of metals, including both ferrous (like steel) and non-ferrous metals. Its non-corrosive formulation ensures that it does not cause rust or corrosion, making it suitable for precision engineering and metalworking applications where the integrity of the metal is paramount.

Q) What are the benefits of using Soudal Cutting Oil in metalworking?

A) The benefits of using Soudal Cutting Oil include its ability to prevent rust and corrosion on metal surfaces, tools, and machines; its compatibility with most metals; and its anti-misting properties, which improve visibility during cutting and drilling operations. Additionally, its excellent cooling characteristics help to prevent overheating, deformation, or damage to metal parts and tools, enhancing the efficiency of metalworking processes and extending the lifespan of tools.

Q) How should Soudal Cutting Oil be applied?

A) To apply Soudal Cutting Oil, first, ensure that the can is shaken adequately to mix the solution thoroughly. Then, spray the oil generously onto the tools and the material before starting the cutting or drilling process. It is crucial to keep both the tools and material moist with the oil throughout the operation to prevent overheating. Applying the oil abundantly will ensure its maximum effectiveness in cooling and lubricating, thereby prolonging the lifespan of the tools and ensuring smooth operations.

Q) What are the typical applications of Soudal Cutting Oil?

A) Soudal Cutting Oil is ideally suited for a range of metalworking applications including drilling, milling, cutting, sawing, filing, tapping, turning, planning, and punching of steel and most ferrous and non-ferrous metals. It is also essential in engineering applications for the fabrication of precision components and is popular in construction for high-temperature cutting and drilling applications on metal parts.

Q) What are the physical and chemical properties of Soudal Cutting Oil?

A) Soudal Cutting Oil has a mixture based on mineral oil with a liquid consistency. Its density is 0.89 g/ml, and it has a viscosity of 35-40 cSt. The flashpoint of the oil is ≥ 200°C, indicating its resistance to catching fire at lower temperatures. It is not soluble in water and contains 20% Volatile Organic Compounds (VOC), highlighting its formulation specifics and safety considerations in terms of fire risk and environmental impact.

Q) Is Soudal Cutting Oil environmentally friendly?

A) Soudal Cutting Oil contains 20% Volatile Organic Compounds (VOC), which indicates a certain level of emissions that can contribute to air pollution. However, its primary base of mineral oil and its specific application method aim to minimize wastage and environmental impact. Users should follow proper disposal methods for the can and any waste oil to mitigate environmental impact.

Q) Can Soudal Cutting Oil be used in automated machinery?

A) Yes, Soudal Cutting Oil can be used in automated machinery as well as in manual operations. Its formulation is suited for a wide range of industrial applications, ensuring that tools and machines are adequately lubricated and cooled during operations, thus preventing overheating and wear. Its application in automated systems should be adjusted to ensure consistent and adequate application to the parts being worked on.

Q) What are the limitations of using Soudal Cutting Oil?

A) While Soudal Cutting Oil is designed for a wide range of applications, its effectiveness can be limited if not used as directed, such as not applying enough oil or not reapplying it during long operations which could lead to overheating and damage to the metal or tools. Additionally, it is not soluble in water, which may limit its use in operations where a water-soluble cutting fluid is preferred for easier cleanup or specific machining requirements.

Q) How does the anti-misting property of Soudal Cutting Oil improve safety and visibility?

A) The anti-misting property of Soudal Cutting Oil significantly enhances safety and visibility during metalworking operations. Misting, or the generation of fine airborne droplets, can pose inhalation risks and obscure the operator's view of the work area. By reducing mist formation, Soudal Cutting Oil ensures that operators have a clear line of sight on the cutting or drilling point, reducing the risk of accidents and improving precision. Additionally, this property helps in maintaining a cleaner work environment by limiting the spread of oil droplets, which can settle on surfaces and equipment.

Q) What is the shelf life of Soudal Cutting Oil, and how should it be stored?

A) Soudal Cutting Oil should be stored in a cool, dry place, away from direct sunlight and extreme temperatures to maintain its quality. While the exact shelf life may vary, properly stored cutting oil can last for several years without significant degradation of its properties. It's important to check the can for any specific storage instructions or expiration dates provided by the manufacturer to ensure optimal performance over time.

Q) Can Soudal Cutting Oil be used for both manual and CNC machining processe

A) Yes, Soudal Cutting Oil is suitable for use in both manual and CNC (Computer Numerical Control) machining processes. Its formulation provides the necessary lubrication and cooling for a wide range of cutting and drilling operations, ensuring the longevity and efficiency of tools and machines in both settings. For CNC machines, it's essential to follow the manufacturer's guidelines for applying cutting fluids to ensure compatibility and optimal performance.

Q) How does Soudal Cutting Oil prevent overheating in metal parts during machining?

A) Soudal Cutting Oil prevents overheating by reducing friction between the metal workpiece and the cutting tool. The reduction in friction lowers the amount of heat generated during the machining process. Additionally, the oil's excellent cooling characteristics help to dissipate any heat that is produced, maintaining a cooler operating temperature for both the tool and the workpiece. This prevention of overheating is crucial for maintaining the structural integrity and surface finish of the metal parts.

Q) Is Soudal Cutting Oil safe for use in food-grade applications?

A) Given that Soudal Cutting Oil is based on mineral oil and designed primarily for industrial and construction applications, it may not be suitable for use in food-grade applications where direct contact with food is possible. For food-grade applications, it's essential to use lubricants that are specifically certified as safe for use in food processing environments to ensure compliance with health and safety regulations.

Q) Does Soudal Cutting Oil contain any silicones or corrosive substances?

A) Soudal Cutting Oil does not contain silicones or corrosive substances. Its non-corrosive nature makes it safe for use with a wide variety of metals, protecting them from rust and corrosion. The absence of silicones ensures that it does not interfere with subsequent manufacturing processes, such as painting or coating, that could be adversely affected by the presence of silicone.

Q) Can Soudal Cutting Oil be used in high-temperature applications?

A) Yes, Soudal Cutting Oil is suitable for use in high-temperature applications up to 300°C. Its formulation is designed to provide effective cooling and lubrication even under high thermal conditions, preventing overheating and damage to tools and metal parts. This makes it an excellent choice for operations involving high-speed cutting, drilling, or machining of metals where significant heat is generated.

Q) How does the viscosity of Soudal Cutting Oil affect its performance?

A) The viscosity of Soudal Cutting Oil, measured at 35-40 cSt, is optimized for effective lubrication and cooling without being too thick or too thin. This viscosity ensures that the oil can coat the metal and tool surfaces adequately, providing a lubricating barrier that reduces friction and heat. It also allows the oil to flow into small spaces and grooves, ensuring comprehensive coverage during machining processes.

Q) Are there any specific environmental precautions to consider when using Soudal Cutting Oil?

A) While Soudal Cutting Oil is designed for efficient use in metalworking, it's important to handle and dispose of it responsibly to minimize environmental impact. Users should avoid spilling the oil and dispose of used oil and containers according to local regulations. Since the oil is not water-soluble and contains VOCs, preventing its release into waterways and the environment is crucial for protecting aquatic life and reducing air pollution.

Q) Can the aerosol can of Soudal Cutting Oil be used at any angle?

A) Yes, the aerosol can of Soudal Cutting Oil is designed to be used at any angle, including 360°, allowing for easy application in hard-to-reach areas. This feature ensures that users can apply the oil evenly and effectively across all parts of the tool and workpiece, enhancing the lubrication and cooling process. The ability to spray from any angle makes it particularly useful in complex machining tasks where accessibility might be an issue, ensuring that no part of the operation suffers from inadequate lubrication or cooling.

Q) How does the non-solubility in water of Soudal Cutting Oil affect its use and disposal?

A) The non-solubility in water of Soudal Cutting Oil means it does not mix with water, which can be advantageous during the machining process as it ensures the oil stays on the surface of the metal and tool, providing continuous lubrication and cooling. However, this property also necessitates careful handling and disposal. Used oil should be collected and disposed of according to local environmental regulations to prevent water contamination. Users should avoid allowing the oil to enter drainage systems and should use appropriate containers for collecting and disposing of used oil.

Q) What safety measures should be taken when using Soudal Cutting Oil?

A) When using Soudal Cutting Oil, it's important to follow safety guidelines to prevent accidents and health issues. This includes using personal protective equipment (PPE) such as gloves and safety glasses to protect against skin and eye contact. Work in well-ventilated areas to avoid inhalation of vapors, especially important given the oil's VOC content. Also, be aware of the oil's flashpoint and store it away from open flames or high heat sources to prevent fire hazards.

Q) How can the effectiveness of Soudal Cutting Oil be maximized in metalworking operations?

A) To maximize the effectiveness of Soudal Cutting Oil, it's essential to apply it generously and evenly on both the tool and the workpiece before and during machining operations. Regular reapplication may be necessary for long or intensive machining tasks to maintain adequate lubrication and cooling. Ensuring that the cutting tools are in good condition and that the machinery is correctly calibrated will also help in achieving the best results with the cutting oil.

Q) What is the flashpoint of Soudal Cutting Oil, and why is it important?

A) The flashpoint of Soudal Cutting Oil is ≥ 200 °C, which is the temperature at which it can vaporize to form an ignitable mixture in air. This property is crucial for safety reasons, as it indicates the oil's resistance to catching fire under normal working conditions. Knowing the flashpoint helps in assessing the fire risk of the oil, especially in operations involving high temperatures, and in implementing appropriate fire safety measures.

Q) How does Soudal Cutting Oil contribute to the longevity of tools and machines?

A) Soudal Cutting Oil contributes to the longevity of tools and machines by providing a lubricating film that reduces friction and wear during metalworking operations. This prevents overheating and thermal degradation of the tools and machines, which can lead to premature failure. The oil's cooling and lubricating properties help maintain the sharpness of cutting tools and the integrity of machine components, resulting in longer operational lifespans and reduced maintenance costs.

Q) Are there any specific storage guidelines for Soudal Cutting Oil to maintain its quality over time?

A) To maintain the quality of Soudal Cutting Oil over time, it should be stored in a cool, dry place, away from direct sunlight and extreme temperature changes. The aerosol cans should be kept upright to prevent leakage and to ensure the propellant remains effective. Proper storage conditions help in preserving the oil's physical and chemical properties, ensuring it remains effective for metalworking operations for as long as possible. Regularly checking the condition of the oil and the integrity of the packaging can also help in identifying any issues that could affect its performance.

Technical Data Sheet

Safety Data Sheet

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